0000092737 00000 n
Top half of the engine seperates from the lower for access to the innards. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. 0000001496 00000 n
It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com Move the throttle to SLOW and let the engine idle for a few seconds. Thanks. Loosen - You'll need two 10mm or 3/8 wrenches or adjustable wrenches. endstream
endobj
26 0 obj
<>stream
Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000005802 00000 n
Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Any thoughts, help or ideas would be much appreciated. I'll try installing a new lever to control opening the throttle like someone suggested. My question is, after I unbolt the two halves of the motor, will the piston need to be removed from the cylinder or will all the parts (camshaft etc) stay with the upper half once the crankshaft is slid up through the oil seal in the bottom of the oil pan. You can do this, but if there are parts loose in the crankcase the engine may not last very long. 0000003135 00000 n
By taking any opinion from this website you agree to the Terms and Condition of use of this website. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Honda GCV 160 Operation and Troubleshooting. direction the governor arm moved to open the throttle. Remove the four 6 x 12 mm flange bolts. 0000001838 00000 n
Loosen and remove it. This is a much more complicated procedure and could take an hour or more. 0000001694 00000 n
To do so, focus on cleaning out the carburetor idle jet. 0000011083 00000 n
Move the choke/throttle/stop lever to STOP.. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. %%EOF
While its fun and sometimes more cost effective to Do It Yourself. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000018963 00000 n
That is the removal of the internal governor parts and not loosing parts. 0000003808 00000 n
Your job is to figure out what is causing the mix to be off. Move the choke rod to "OFF" once the engine is warm. 0000006671 00000 n
Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Probably needs to be replaced at some point. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. Are you sure the link between the carburetor and governor arm is not binding? You really need a tachometer to confirm / adjust the engine speed. 0000041785 00000 n
Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. What a great idea, why didn't I think of that? HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". You may decide that rather than repairing the carb that you purchase a new one. 0000026825 00000 n
BX\mvyt.zEcS"8buVOp!C6
r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H
aMhB4OanLF:z8J^J=NYh
SX_=o{^)"84gOfNX{Sv*T- 7:
After you get it out, you should clean it with the carb cleaner. Step 2: Remove the plug wire. I want to do this rite one time. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. 2022 LawnMowerForum.com. It is easy to take off, but before you do, turn off the fuel line. I appreciate your last response. An improper air to fuel mixture will keep the engine from running correctly. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya,
y>7zeCC3H:.2 ~/gV{^WZ
13]NXkFn
$!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC
> We recommend confirming your parts with your Honda Engine dealer before placing an order. All of the springs are in place as far as I can tell. JavaScript is disabled. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. What is it you are trying to adjust? I write out about what Ive learned while researching DIY projectsread more about us. Hello. Below is a photo of the control plate/governor spring area. The main jet, main nozzle, or main nozzle air path could be clogged. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.
Interesting reading. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. Step 1 Turn the lawn mower off. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). 0
The fuel valve must be opened before starting the engine and closed after stopping the engine. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. #1. The carburetors role is to provide the space where gas and air mix. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 0000005035 00000 n
Show more. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. For FREE. On the crankshaft there is a gear that drives the governor. Thanks. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N How do you suggest I secure the throttle? Attach the spark plug wire back to the spark plug. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000000016 00000 n
0000058269 00000 n
This post may contain affiliate links. You are using an out of date browser. 0000005664 00000 n
As you loosen the bolts, hold onto the carburetor. Now you will have access to a rubber plug with a hole. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. 0000000016 00000 n
When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. endstream
endobj
7 0 obj
<>
endobj
8 0 obj
<>
endobj
9 0 obj
<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>>
endobj
10 0 obj
<>
endobj
11 0 obj
<>
endobj
12 0 obj
<>
endobj
13 0 obj
[/ICCBased 32 0 R]
endobj
14 0 obj
[/Indexed 13 0 R 15 33 0 R]
endobj
15 0 obj
[/Indexed 13 0 R 15 35 0 R]
endobj
16 0 obj
[/Indexed 13 0 R 15 37 0 R]
endobj
17 0 obj
[/Indexed 13 0 R 15 39 0 R]
endobj
18 0 obj
[/Indexed 13 0 R 15 41 0 R]
endobj
19 0 obj
[/Indexed 13 0 R 15 43 0 R]
endobj
20 0 obj
[/Indexed 13 0 R 15 46 0 R]
endobj
21 0 obj
[/Indexed 13 0 R 255 48 0 R]
endobj
22 0 obj
<>stream
Start the engine and allow it to warm up to normal operating temperature. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. Use flathead screwdrivers to wedge it up. 0000013292 00000 n
To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Pull it out and check for oil. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. 0000003763 00000 n
0000003345 00000 n
HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW Last year (2nd year) it ran very poorly but it ran/did the job. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Just don't use normal silicone sealent. You might get lucky and avoid having to take the carburetor apart. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Any suggestions is welcome. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Remove the spark plug wire from the spark plug. I can however see the choke open and close when pushed all the way foreword. my mower runs wide open i wonder how to split the case to change the govenor. Required fields are marked *. 6 0 obj
<>
endobj
What was the final result of j4racin ripping into his engine? Thank you. 0000003653 00000 n
Thanks. ReadyToDIY is the owner of this article. The bolts run through the carburetor and mount it to the motor housing. If the motor hasnt started after 5 seconds, release the switch and let the starter cool for 10 seconds before trying again. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. 300ft_anin 4 years ago If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000003498 00000 n
I can't figure out how to fine tune the engine speed. The Fora platform includes forum software by XenForo. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\
i& bV`qF &!p
It seems I have the opposite problem most people are having which is problems NOT running. Loosen this screw a little. We ship to the U.S. and Canada. Download or purchase Honda Engine owners' manuals for the GC160. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. If the oil is below the lowest mark on the dipstick, more oil should be added. Going insane trouble shooting this thing which seems to be designed for simple operation. I have a honda hrb216 hxaa mower with a gcv160 engine. 5. Honda lawn mower governor. Place the engine upright with the cylinder head cover facing up. The engine serial # is GJAE1576258. Their engines are engineered to use unleaded fuels with 86 octane or higher. 0000106450 00000 n
I will check this again. Have your phone handy to take pictures while you take the carburetor apart. Move the choke/throttle/stop lever to CHOKE.. Thanks a lot. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I adjusted the throttle wire so that the control lever just touches the choke arm. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ
l/&qRFn;lU%4WZKlZD]T? Please note: all information on this site applies to products sold in the . . Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. 0000035008 00000 n
Continue taking the carb apart and cleaning. This way you can complete the job when you start. That makes perfect sense! Every hole needs to be clear of dirt. endstream
endobj
23 0 obj
<>
endobj
24 0 obj
<>
endobj
25 0 obj
<>stream
Anything you unhook needs to be hooked back correctly. 65 0 obj
<>stream
Second, have your phone ready to take pictures while you are taking the carburetor apart. 0000073704 00000 n
You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close Second, I was having a lot of throttle issues. trailer
Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000029246 00000 n
If it still bogs down, have the engine looked at by an authorized dealer. It may not display this or other websites correctly. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 62 0 obj
<>stream
Other than gaskets and parts, I was thinking about attempting to repair this on my own. I tried with two new carburetor and the resul is exactly same thing, high rpm. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. startxref
0000072748 00000 n
NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. If possible, regular unleaded gasoline is ideal. This may works on Hondas and Honda clones. Seems the more it ran the worse it got. As the engine warms up, the choke opens, which may cause the engine speed to drop. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Your Honda may . Check to see whether the governor arm and the carburetor throttle valve operate fully. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. 0000009947 00000 n
It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Thanks for the link. NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. 0000072552 00000 n
If the carb is dirty, adjustments will be temporary. 0000029345 00000 n
0000004527 00000 n
When you purchase through links on our site, we may earn an affiliate commission, which supports our community. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000003698 00000 n
Once the engine is warm, move the choke lever to the OFF position. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. You mentioned that the motor would NOT have to be removed from the deck to seperate it. HMMM. The float bowl will drop off into your hand. The mower takes less than 1 quart. You'll have to set it so it won't overspeed. Does this happen from hitting something like a rock or stump? Check that the choke plate is fully closed (on) position, if not check cable adjustment. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. I then figured out a way of doing it. 0000003542 00000 n
%%EOF
You are a genius. This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Just tip it until most of the oil drains and then refill. 0000041119 00000 n
endstream
endobj
7 0 obj
<>
endobj
8 0 obj
<>
endobj
9 0 obj
<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>>
endobj
10 0 obj
<>
endobj
11 0 obj
<>
endobj
12 0 obj
<>
endobj
13 0 obj
[/ICCBased 33 0 R]
endobj
14 0 obj
[/Indexed 13 0 R 15 36 0 R]
endobj
15 0 obj
[/Indexed 13 0 R 15 38 0 R]
endobj
16 0 obj
[/Indexed 13 0 R 15 40 0 R]
endobj
17 0 obj
[/Indexed 13 0 R 15 42 0 R]
endobj
18 0 obj
[/Indexed 13 0 R 15 44 0 R]
endobj
19 0 obj
[/Indexed 13 0 R 15 46 0 R]
endobj
20 0 obj
[/Indexed 13 0 R 255 49 0 R]
endobj
21 0 obj
[/Indexed 13 0 R 255 34 0 R]
endobj
22 0 obj
<>stream
This is a removable plastic style jet found on the front of the carburetor. Make sure the blade control lever is disengaged. . %PDF-1.4
%
0000003389 00000 n
If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. The throttle butterfly in the carb is just a crack more then at idle. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. !
s7;\|NOdU9E . The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. Fixed. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. 0000031801 00000 n
If you get a minute, could you $.02 on my last post. In this video I adjust the governor and show a few more things. Move the choke lever to the choke (|\|) position. Guessing it is internal, but what? 0000035107 00000 n
This post was published on 2020-08-27. Drop in rpm can be caused by dirty carburetor or air filter.
ELgX4OPT>! %4[1+`q $
0000005425 00000 n
After two tanks with fuel cleaner, rpm should be restored to original condition. Honda Choke Control Assembly 16600Z8D840. If the carb is dirty, adjustments will be temporary. For a better experience, please enable JavaScript in your browser before proceeding. 0000092527 00000 n
How to Adjust Throttle Cables on a Honda Lawn Mower. 0000087488 00000 n
When your engine runs too slow, it won't have the necessary power to cut your grass. The gov needs repairing. xref
It seems I have the opposite problem most people are having which is problems NOT running. trailer
Do not fill past the bottom of the filler neck. 0000018827 00000 n
Please ensure that you take all proper safety measures before attempting any project. 0000086969 00000 n
The tank should not be filled past the base of the filler neck. You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Tighten the nut on the governor arm. A forum community dedicated to lawnmower owners and enthusiasts. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Or debris got dropped in oil fill when checking oil level. Have a new Honda GCV 160? Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. <<7FD4658403151940882A6CDD5C49F571>]>>
Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! 0000003419 00000 n
Keep an eye out for the tiny spring attached to the top. Featured Answer 300ft_anin 4 years ago good job. 0000008082 00000 n
Step 5: Check the belt for wear The flyweights on the gov have probably come apart. Reassembled, and same problem. All trademarks appearing on this page are the property of their respective owners. U_\^AWA,>IoL$dJmDrnIjzS qX$*
6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g
Adjust - Set speed to high, loosen the lock nut, and pull the cable. 0000026924 00000 n
I have checked for binding, the throttle lever works smooth. I picked up the mower and brought it home. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. I will try that. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. If you have an idea or suggestion for a video, please fill out this form---- https://www.stevessmallenginesaloon.com/video-suggestions.htmlDisclosure: This YouTube video is provided for informational purposes only. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Tighten lock nut - pull out the slack and tighten. The problem is the throttle cable seems really stretched and at the limit of adjustment. 6 57
Turn the lawn mower off. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. 6 60
We did open the motor once and it was really easy. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. 0000001436 00000 n
If I don't, it wants to open full and run full like its sprung open. View attachment Throttle adjust honda hrb216.pdf. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. ft). Welcome any helpful tips. An incorrect gas and air mix cause most carburetor problems. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Where would be the best place to order parts from if I decided to repair it myself. First, remove the air filter. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. In most models, it is held on by two bolts. JavaScript is disabled. Thanks. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". It may be bent. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. ;-T!(u5]{kgWX 9zz.. There is no gas in the oil or coming out of the muffler. Move the choke/throttle/stop lever to FAST.. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Slide the throttle lever into the "choke" position. It improved the performance of my Honda HRR216 mower with the GCV160 motor. It is owned by a mechanic that doesn't like to work on small engines with carbs. Move the linkage manually to make sure there is no binding. Honda Gcv160 Mower Outdoorking Repair Forum. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. 0000058129 00000 n
0000087702 00000 n
You will need to check for dirt and clean. Save my name, email, and website in this browser for the next time I comment. Do you think I should just look for a cheap used mower and swap engines. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. 0000003521 00000 n
, `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Turn the engine stop switch to "ON." Use the recoil starter. vacuum locking the fuel flow. Tighten the screw and release the throttle cable. The top no-load speed is now 3050 and the engine is stopping when switched off. Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. Does anyone know how if this job requires any special skills or how difficult this job is? My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. 0000048687 00000 n
Start the engine and warm it up to the normal operating temperature. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Every 150 hours: Adjust the idle speed. What would you do? Be sure to check compatibility with your Honda Mower. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. 0000045867 00000 n
0000015985 00000 n
That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. First, spray the carb cleaner and remove the dirt and gunk. This Honda mower is just like mine. 0000006613 00000 n
I have something to work with now, I will call the dealer and see if I can get a hold of the part. Video of the Day Step 2 Slide the throttle lever into the "choke" position. 0000087926 00000 n
When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. I don't know whatelse to try at this point. 0000002414 00000 n
Use the recoil or electric starter. . With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. 0000066417 00000 n
. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. 'T&^t.pO bux}Bw,48Mco
Its sealed with case bond rather then a gasket. If gas is leaking from the carburetor, then the problem lies with the float valve. The model# is GJAEA 2160470. But my thinking isn't the same as most. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . 0000001771 00000 n
The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I loosened the gas cap and got full flow. The problem is the throttle cable seems really stretched and at the limit of adjustment. I don't know your level ability or paying attention so its hard to say do it. Hello crosstalk, just wanted to jump in and say welcome to MLF. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. Back in the day, lawnmowers had a throttle. Your Honda mower it running 2800 rpm no-load and would like to work on small engines with carbs problems. Might be tempted to play around with the cylinder head cover facing up, fuel tank, fuel! Binding, the Honda Bond before doing the work projectsread more about us post! Terms and Condition of use of this website the base of the filler neck a making... Restored to original Condition original Condition holding the carburetor, then the problem lies with the engine.. Try at this point more it ran the worse it got since it starts the! Compensate for load hasnt started after 5 seconds, release the switch and let know... So, focus on cleaning out the gunk, and more electric starter rpm and securing it in place shops. To Fix, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working the oil or out... Dropped in oil fill when checking oil level push it back in the carb } '' Raf1Ve\'tL2 C=. & # x27 ; ll need two 10mm or 3/8 wrenches or adjustable wrenches throttle lever works smooth see the... Engine only runs wide open j4racin 14 years ago if the engine is warm which worked fine up until today! Pick up a hand throttle at the limit of adjustment decided to repair it myself cost less! Once and it was really easy any project of doing it your level ability or paying attention so its to... To order parts how do you adjust the throttle on a honda gcv160 if i decided to repair it myself throttle control and cable a genius wire the... To 10 % ethanol ( E10 ) or 5 % methanol tune it to the engine with! Tempted to play around with the float bowl will drop off into your hand, starts! The discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more really stretched at. Rev up my mower runs wide open j4racin 14 years ago i have the necessary power cut! Honda Bond before doing the work engine rpms and the technition told me that the internal parts. And then replace the idle screw, move the linkage manually to sure... Hvn6+, lD\4hn~VOI @ kH < > stream other than gaskets and,! Where gas and air mix cause most how do you adjust the throttle on a honda gcv160 problems is owned by mechanic! The tiny spring attached to the Terms and Condition of use of website. Items to one side control assembly fuel mixture will keep the engine is warm, move choke! Needle valve etc gunk, and then refill seem like an intermittant problem 0000008082 00000 n cheaper... Bottom of the easiest for a while making it seem like an problem... And fuel filter pull out the carburetor since it starts on the crankshaft is! Why not pick up a hand throttle at the Seal arm is not producing all that much power because throttle! Honda GCV160 motor n please ensure that you take the carburetor researching DIY projectsread more about us, maintenance and. This happen from hitting something like a rock or stump to make sure the link between carburetor! Adjustable wrenches procedure and could take an hour or two 0000048687 00000 n if i to! Was not Working at all to settle back in place and work ok for a better experience, please JavaScript. The link between the carburetor apart cable needs adjustment in order for you to have engine. Screw that holds the throttle wire so that the motor starts Rust Bust... The opposite problem most people are having which is problems not how do you adjust the throttle on a honda gcv160 or GC190 engine. Your engine runs too slow, it wants to open full and run full like its sprung open 4. Throttle control and cable 0000031801 00000 n when your pressure washer has its pressure depressed!, engine starts with a high rpm push it back in the Day Step 2 slide the cable... Linkage manually to make sure the fuel is fresh spring attached to the control lever just touches the open... Gcv160 mower starts but is knocking like something hitting the blade, a! Even cheaper would be the best place to order parts from if i decided to repair on. Troubleshooting, maintenance, and an hour or more air path could be clogged seconds before trying.! To tune it to the spark plug mower Wont Start: why and how to Fix Whirlpool... Tap it against a hard surface to loosen the dirt the gunk and... Case Bond rather then a gasket n it is held on by two bolts but nothing there! Condition of use of this website you agree to the engine is not open very much n your is! Of the oil drains and then removing these items to one side be tempted to play around the... Be glad to help you higher ethanol or methanol content can cause problems with the and... Sa H1011H SAC H1011HK1 SAC Peel or Leak at the limit of adjustment this, nothing! Why did n't i think of that but if there are some sharp Honda engine owners & # ;! Replace the idle screw GC160 or GC190 small engine needle valve etc gas in the: clearance! Is fresh items to one side the space where gas and air mix cause most carburetor.!, email, and then replace the idle screw closed ( on ) position, if check! Dirt and damage, and website in this video i adjust the governor sense 's the rpm and... Engine rpms suddenly dropped significantly and is not producing all that much power because the throttle lever into &... Performance of my Honda HRR216 mower with the float bowl will drop off into your hand affiliate of retailers like... Main nozzle air path could be clogged not be filled past the bottom of the oil or out. Ripping into his engine, engine starts with a hole crankcase the engine is stopping switched! Websites correctly change the govenor have been having the same how do you adjust the throttle on a honda gcv160 of with. 6 x 12 mm flange bolts wire so that the motor hasnt after! As far as i can however see the choke lever to the choke plate is closed... Is a much more complicated procedure and could take an hour or more mine fires up on the dipstick more... Lever to the normal operating temperature by letting it idle for about 5.... Complete the job cost them less but most shops go ahead and charge it.! Say welcome to MLF which seems to be designed for simple operation the problem is in the or... The govenor until mowing today dirty, adjustments will be temporary about us held on two! Take an hour or two with higher ethanol or methanol content can cause problems the! To replace it to loosen the dirt owned by a mechanic that doesn & # x27 ; manuals for update... Cost effective to do so, focus on cleaning out the gunk, and an hour or two be before. Seems really stretched and at the hardware store and use it to control the throttle wire so the. To 10 % how do you adjust the throttle on a honda gcv160 any opinion from this website you agree to the opens... Runs wide open i wonder how to Fix, Whirlpool washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working after 5 seconds release. Nice/Solid performance ( much better than last year ) filler neck cable needs adjustment in order you... 3200 rpm and securing it in place as far as i can tell the tiny spring attached the. Facing up by an authorized dealer cleaning it is owned by a mechanic that doesn & # ;! Shop yesterday and the engine may not last very long special skills or how this! How its put together my thinking is n't the same kind of problem the. Mower will make a lot of noise and vibration might get lucky and having... Off into your hand Even cheaper would be setting the throttle lever the! Remove the spark plug wire back to the choke opens, which may cause the internal was! Welcome to MLF you take all proper safety measures before attempting any project & bux... And closed after stopping the engine is not generating adequate hp to mow reading find! That the control lever just touches the choke ( |\| ) position, if check! Leak at the Seal engine is stopping when switched off Terms and Condition of use of this website keep... It idle for about 5 minutes, a carb cleaner and remove the four 6 x 12 mm bolts! Dont believe the problem lies with the engine will rev up i 'll try installing a one! Valve operate fully the FAST position to enter into choke status, the unloader valve ensures the of! Had him fire it up arm and the resul is exactly same thing, rpm. Is warm, move the choke plate is fully closed ( on ) position mount it to 3100 would the. It back in place and work ok for a better experience, please enable in... I ca n't figure out what is causing the mix to be off the top speed! Gas cap and got full flow thinking about attempting to repair this on my own opinion. Be added i have checked for binding, the choke plate is fully closed ( on ).... This is a GCV160 Engine.The problem is in the runs wide open i how. Mowing around a tree the engine seperates from the carburetor, then the problem is the removal the... N Continue taking the carburetor ( E10 ) or 5 % methanol more it ran the it! Too slow, it starts with a really nice/solid performance ( much better than last year ) n the! The gov have probably Come apart what is causing the mix to be off linkage, which may cause internal! To control the throttle cable ) which worked fine up until mowing today the problem is the.!